Material Flow Engineer

Job Description

The Advanced Industrial Engineering Lead is responsible for the end-to-end design, optimization, and implementation of internal logistics systems. You will lead a multidisciplinary team of engineers and specialists to ensure that materials move through the facility with maximum efficiency and zero waste. You will own the fiscal stewardship of the department, ensuring all automation and racking projects operate within established budgetary constraints. We are seeking a candidate with advanced technical expertise, including strong proficiency in Plan for Every Part methodologies, warehouse automation technologies such as AGVs and AMRs, and discrete-event simulation. Experience with modeling software such as Autodesk Inventor, Creo, or comparable platforms is required.

Responsibilities

• Develop and execute a long-term material flow vision that aligns with overall business objectives and lean manufacturing principles.
• Directly supervise and mentor the Material Flow Specialist and Material Flow Engineer, providing technical guidance on complex layouts and system designs.
• Lead the integration of emerging Industry 4.0 technologies, such as robotics, automated storage/retrieval systems (AS/RS), and digital twin modeling.
• Manage capital budgets and timelines for large-scale material handling facility launches and retooling programs.
• Coordinate with suppliers and vendors to procure necessary equipment and technology.
• Act as the primary liaison between Production, Product Development, and Procurement to synchronize material replenishment strategies for all OEM and custom product lines.
• Analyze current processes and recommend improvements to increase efficiency and reduce waste.
• Collaborate with cross-functional teams to implement process changes.
• Utilize data analytics tools to assess material flow performance metrics.
• Generate reports and presentations for management, highlighting key findings and recommendations.
• Ensure all material handling processes comply with safety regulations and company policies.
• Conduct risk assessments and implement safety measures to protect employees and equipment.

Essential Skills

• Proficiency in Plan for Every Part methodologies.
• Expertise in warehouse automation technologies such as AGVs and AMRs.
• Experience with discrete-event simulation.
• Proficiency in CAD software and modeling software such as Autodesk Inventor and Creo.

Additional Skills & Qualifications

• Bachelor's degree in Industrial Engineering, Supply Chain Management, or Logistics.
• 6+ years of experience in material flow, industrial engineering, or manufacturing engineering.
• At least 2 years in a leadership or mentoring capacity.

Work Environment

The role may require travel up to 25%. The work environment involves leading a multidisciplinary team and collaborating with cross-functional teams to implement process changes. The position requires the integration of advanced technologies and the management of large-scale material handling projects, ensuring adherence to safety regulations and company policies.

This is a Permanent position based out of Appleton, WI.

The pay range for this position is $80000.00 - $140000.00/yr.

-Medical insurance-Dental insurance-Vision Insurance-FSA/HSA/LSA-Voluntary Life | AD&D-Short & Long Term Disability-Pet Insurance-Retirement Plan-Wellness Program

This is a hybrid position in Appleton,WI.

This position is anticipated to close on Apr 17, 2026.

Diversity, Equity & Inclusion

At Actalent, diversity and inclusion are a bridge towards the equity and success of our people. DE&I is embedded into our culture through:

• Hiring diverse talent
• Maintaining an inclusive environment through persistent self-reflection
• Building a culture of care, engagement, and recognition with clear outcomes
• Ensuring growth opportunities for our people

Actalent is an equal opportunity employer.

About Actalent

Actalent is a global leader in engineering and sciences services. For more than 40 years, we’ve helped visionary companies advance their goals. Headquartered in the United States, our teams span 150 offices across North America, EMEA, and APAC—with four delivery centers in India led by 1,000+ extraordinary employees who connect their passion with purpose every day.

Our Bangalore, Hyderabad, Pune, and Chennai delivery centers are hubs of engineering expertise, with core capabilities in mechanical and electrical engineering, systems and software, and manufacturing engineering. Our teams deliver work across multiple industries including transportation, consumer and industrial products, and life sciences. We serve more than 4,500 clients, including many Fortune 500 brands. Learn more about how we can work together at actalentservices.com.