Senior Quality Engineer

Sterling Engineering
Barrington, IL

Senior Quality Engineer

📍 Location: Near Barrington, IL

💼 Hire Type: Direct Hire

💰 Salary: $90,000–$105,000/year

🎁 Benefits: Medical, Dental, Vision, 401(k) with Match, Life Insurance, Tuition Reimbursement, PTO, Paid Holidays


Sterling Engineering is partnering with a growing manufacturing organization to hire a Senior Quality Engineer to support quality systems, investigations, and continuous improvement initiatives across a diverse set of industries, including aerospace, automotive, medical, energy, robotics, and industrial equipment.

This is a high-impact role for someone who enjoys working cross-functionally, driving quality improvements, and solving complex manufacturing challenges in a fast-paced environment.


Key Responsibilities

  • Lead continuous improvement and quality-focused projects across manufacturing operations
  • Apply statistical analysis to evaluate production data and drive process improvements
  • Partner with internal teams and customers to resolve quality concerns, complaints, and non-conformances
  • Drive corrective actions from root cause through implementation and validation
  • Support inspection and quality teams with investigations and material disposition
  • Conduct internal, customer, and supplier audits as needed
  • Utilize tools such as SPC, gage R&R, process capability, regression, and ANOVA to improve manufacturing performance
  • Facilitate structured problem-solving using 5-Why, fishbone diagrams, and other methodologies


Qualifications

  • Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or related field
  • 5–8+ years of experience in a manufacturing quality environment
  • Experience working with quality standards such as IATF 16949, ISO 13485, and/or AS9100
  • Strong knowledge of APQP, PPAP, FMEA, Control Plans, and QMS processes
  • Proven experience with corrective actions, root cause analysis, and continuous improvement initiatives
  • Proficiency with statistical analysis tools and data-driven decision making
  • Experience conducting internal QMS audits
  • Background in automotive, aerospace, or medical manufacturing preferred
  • Strong communication skills with the ability to collaborate across teams and with external customers