Senior Mechanical Designer

Round-Peg Solutions (RPS)
Whippany, NJ

Are you a Senior Mechanical Designer who wants to own designs that actually get manufactured ?

Do you enjoy working closely with engineers to take products from concept to production?

Want to be part of a team building real aerospace hardware used in mission-critical systems?


Join a New Jersey Top Workplace (3 years running) delivering high-performance control systems into the aerospace & defense sector — with a strong reputation for engineering quality, stability, and long-term growth.


As a Senior Mechanical Designer (MCAD), you’ll play a key role in supporting new product development, working alongside engineers to deliver fully detailed, manufacturable designs across complex electromechanical systems.


What You’ll Be Doing as a Senior Mechanical Designer (MCAD):


  • Creating detailed 3D models and assemblies using Creo / Windchill
  • Producing fully annotated manufacturing drawings with GD&T (ASME standards)
  • Performing tolerance stack-ups to validate fit and function
  • Supporting PDR / CDR design reviews with engineering teams
  • Managing and updating design documentation (ECNs / AECNs)
  • Developing and maintaining standard part libraries for reuse
  • Working closely with engineers to evaluate and improve design feasibility
  • Supporting design for manufacture across machining processes (CNC, sheet metal, etc.)


The ideal Senior Mechanical Designer (MCAD) will bring:


  • 3+ years’ experience as an electro-mechanical / CAD designer
  • Strong experience with PTC Creo (4.0+) and Windchill (12.0)
  • GD&T, fits, tolerances, and materials selection
  • Solid understanding of mechanical design principles
  • Knowledge of manufacturing processes such as turning, milling, drilling, tapping
  • Experience with electromechanical packaging / assemblies is a plus
  • Exposure to fluid components (seals, bearings) is a plus
  • Strong communication and documentation skills
  • US Citizen (required)


Compensation : up to 110k (DOE)

Location: Whippany (On-site) , Flexibility for Contractors


Direct hire (full time) + W2 contract options available


Why join?


  • Work on real aerospace hardware, not theoretical design work
  • Be embedded in the full product lifecycle, not siloed drafting
  • Join a stable, growing A&D company with strong engineering culture
  • High visibility role working directly with engineering teams


If you’re looking for a role where you can own designs, influence engineering decisions, and see your work built into real systems, this is worth a conversation.


Apply today and successful applicants will be contacted within 24 hours!!

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