Principal Engineer – Mechanical Design, DFM, Validation & Quality

Cube Hub Inc.
Milwaukee, WI

Job Title: Principal Mechanical Engineer – Refrigeration Controls

Job Summary

We are seeking a Principal Mechanical Engineer to join the Refrigeration Controls Product Engineering team. This role focuses on mechanical design, drawing development, product validation, and quality-driven engineering practices. The ideal candidate will have strong expertise in CREO, Windchill, SAP, GD&T, and experience designing sheet metal components, machined parts, and assemblies.

This position requires strong analytical thinking to lead design initiatives, support quality improvements, and apply structured problem-solving methodologies such as Lean and Six Sigma. The role plays a critical part in ensuring product integrity through testing, validation, and continuous improvement.

Key Responsibilities

Mechanical Design & Drafting

  • Develop, modify, and maintain 3D models and 2D drawings using PTC CREO
  • Design sheet metal parts, machined components, weldments, and assemblies
  • Apply GD&T (ASME Y14.5) standards for accurate engineering documentation
  • Lead design and drawing reviews with focus on manufacturability and quality
  • Collaborate with Manufacturing and Supply Chain teams to improve DFM/DFMA

Quality & Part Validation

  • Create and execute validation plans including functional, dimensional, and durability testing
  • Utilize problem-solving tools such as 8D, DMAIC, and Ishikawa
  • Perform root cause analysis for production issues and field failures
  • Define inspection criteria with Quality and Testing teams
  • Maintain documentation aligned with engineering and quality standards

Lean Manufacturing & Continuous Improvement

  • Apply Lean and Six Sigma principles to optimize processes and reduce waste
  • Participate in Kaizen events, PFMEA reviews, and process improvement initiatives
  • Identify opportunities to enhance design, validation, and product performance

Configuration & Document Management

  • Manage CAD data and workflows in PTC Windchill PLM
  • Maintain BOMs, revisions, and part data in SAP ERP
  • Prepare and manage Engineering Change Requests (ECRs) and Engineering Change Notices (ECNs)

Cross-Functional Collaboration

  • Work with Manufacturing, Quality, Supply Chain, Testing, and Product teams
  • Support prototype builds, trials, and pre-production validation
  • Communicate technical information through reports and presentations
  • Collaborate with global engineering teams to align standards

Required Qualifications

  • Bachelor’s degree in Mechanical Engineering (ABET-accredited)
  • 5+ years of experience in mechanical design, product engineering, or quality engineering
  • Strong proficiency in CREO Parametric and GD&T
  • Experience in drawing creation, revision control, and assembly design
  • Knowledge of validation testing and quality tools
  • Strong communication and teamwork skills
  • U.S. Citizenship required
  • Willingness to travel up to 10%

Preferred Qualifications

  • Experience with Windchill PLM and SAP ERP
  • Knowledge of Lean Manufacturing and Six Sigma methodologies (Green Belt preferred)
  • Experience in manufacturing environments and supplier collaboration
  • Advanced skills in Microsoft Excel and Microsoft Project
  • Familiarity with metrology tools and inspection processes

Principal Duties

1. Technical Leadership

  • Lead design development and enforce CAD/drafting best practices
  • Ensure documentation accuracy and compliance with standards

2. Test Planning & Execution

  • Develop and execute validation test procedures
  • Capture and analyze test data
  • Prepare detailed test reports and communicate results

3. Mentorship & Training

  • Train team members on GD&T, drafting, and validation techniques
  • Provide guidance on quality and continuous improvement tools

4. Quality & Continuous Improvement

  • Lead data-driven quality improvement initiatives
  • Recommend design/process enhancements based on testing and feedback