CNC / CAM Engineer

Job Title: CNC / CAM Engineer

Location: Allentown, PA

Position Overview

This is not a traditional CAM programming role. This position offers a unique opportunity to help redefine the future of CNC machining by bridging physical machining processes with advanced intelligence systems.

As a CNC / CAM Engineer, you will play a critical role in developing next-generation, self-correcting machining systems that integrate real-world machining behavior with adaptive, data-driven technologies. This role sits at the intersection of CNC machining, CAM strategy, physics, and emerging AI-driven solutions.

Mission

Transform real-world machining behavior into intelligent, self-correcting systems by translating:

Toolpath → Machine → Physics → Error → Correction → Optimized Output

This role focuses on evolving CAM from static programming into a dynamic, feedback-driven process that enables consistent, high-precision results.

Key Responsibilities

Advanced Machining Development

• Develop and validate CAM programs on production-grade CNC machines.
• Create test parts, setups, and validation strategies to evaluate machining performance.
• Set up machines, prove out programs, and troubleshoot real-world machining challenges.

System Integration & Innovation

• Collaborate with software and engineering teams to refine toolpaths based on actual machining outcomes.
• Contribute to the development of closed-loop correction systems at the G-code level.
• Bridge the gap between CAM intent and real machine behavior.
• Help define how digital processes integrate with physical machining systems.
• Establish repeatable validation processes across machines and setups.

Shop Floor Execution

• Work hands-on in a shop environment, directly interacting with machines, tooling, and fixtures.
• Develop experimental CAM programs and iterate based on performance feedback.
• Diagnose and resolve machining issues such as deflection, chatter, and tolerance deviations.
• Translate machining failures into actionable system improvements.

Candidate Profile

• Experienced in managing the full machining lifecycle: programming, setup, execution, and validation.
• Strong understanding of the gap between simulation and real-world machining performance.
• Problem-solver who thrives in hands-on, shop floor environments.
• Systems thinker with the ability to connect machining processes with broader operational and technical outcomes.
• Motivated to innovate and improve how machining processes are executed, rather than simply operate within existing systems.

Technical Qualifications (Required)

• 5+ years of hands-on CNC machining and CAM programming experience.
• Strong experience with multi-axis milling (4-axis or 5-axis preferred).
• Deep understanding of G-code and machine behavior.
• Proficiency with CAM software such as NX, Mastercam, Fusion 360, or PowerMill.
• Demonstrated ability to:
• Set up and validate machining processes
• Troubleshoot machining issues (e.g., chatter, tool deflection, tolerance challenges)
• Optimize toolpaths for real-world performance

Preferred Qualifications

• Experience with probing systems, metrology, or CMM.
• Background in high-precision industries such as aerospace or medical manufacturing.
• Understanding of machine variability and error sources.
• Exposure to automation or advanced manufacturing technologies.

Role Environment

• Hands-on, on-site role based in a machining environment.
• Requires direct interaction with CNC equipment, tooling, and production systems.