Structural Engineer

JOB SUMMARY

A Gas Turbine Case Engineer (or structural/mechanical engineer focused on casing) specializes in the design, analysis, and maintenance of the outer casing and structural frames of gas turbines. They ensure structural integrity, manage thermal growth/clearances, and prevent failures, often utilizing Finite Element Analysis (FEA) to ensure reliability under high-temperature/pressure conditions.

ESSENTIAL DUTIES AND RESPONSIBILITIES

The essential functions of the job include, but are not limited to the following:

• Structural Design & Analysis: Design, modify, and analyze turbine casings, mounts, and structural components using CAD (e.g., Creo, NX, SolidWorks) and FEA software to meet structural, thermal, and pressure requirements.
• Clearance & Tolerance Management: Perform tolerance stack-up analysis to ensure proper fits and clearances between rotating components and the static casing to optimize efficiency and prevent rub conditions.
• Root Cause Analysis (RCA): Investigate casing failures, cracking, or deformation, performing FMEA (Failure Mode and Effects Analysis) and recommending repairs or design improvements.
• Manufacturing Support: Provide engineering support to manufacturing teams regarding casting, machining, and material selection for casing parts, including evaluation of non-conforming hardware.
• Field/Service Support: Perform site inspections, dimensional checks, and condition assessments to support maintenance planning, overhaul, and service life assessments.
• Documentation: Maintain technical drawings, design standards, and technical reports regarding casing structural health.

MINIMUM REQUIREMENTS

Typical Qualifications

• Education: B.S. or M.S. in Mechanical Engineering, Aerospace Engineering, or related field.
• Experience: 3+ years of experience in gas turbine design, structural analysis, or manufacturing.
• Technical Skills: Proficiency in FEA tools (ANSYS, ABAQUS), CAD software, and understanding of high-temperature alloys and casting processes.

Key Competencies

• In-depth knowledge of pressure vessel design principles and thermal stress management.
• Strong knowledge of manufacturing processes (investment casting, machining).
• Excellent technical communication skills for interfacing with vendors and field service teams

Equal Opportunity Employer Veterans/Disabled