Sr. Engineer MET

Key responsibilities:

• Responsible for Plant PE operations
  • Analysis & Corrective actions for OEE losses
  • Tooling Maintenance / Procurement / Critical tool stock maintenance
  • Daily meeting – Department / Operations / New RFQ / CFT for Quality / Safety etc..
  • IATF Documentation – PFD / PFMEA / Work Instruction / Procedures etc ..
  • Continuous improvement / Kaizen / Poka Yoke etc ..
  • SAP – Procurements
  • Capex forecasting
• Activities Pre-award the business from customer.
  • Understand design requirement from Customer.
  • Manufacturing feasibility Study with CFT
  • Work on Process Design, Capacity required & available for RFQ volumes, Arrive Budget for Tooling & Equipment / Building, Calculate Manpower/Man-mins Required,
• Activities after Business award
  • Process Design, Sign-off with CFT, Capacity Design & Signoff with CFT, Concept Designs for Tooling & sign-off.
  • Getting Quotes from Suppliers, Negotiations on quote, Ordering, Work with Supplier for development, Work with CFT for Design Approvals,
  • Part Production trails at Supplier Site,
  • Inward & Part Production Trials on Intended machines, Confirm Cycle times & output as per designed in RFQ,
  • PPAP Document preparation, Work with CFT for PPAP & preproduction lots.
  • Carryout Internal / Customer PPAP
  • Handover to production with CFT.

Ideal candidate experience:

• In new product & process development, Launch management , Shock absorber manufacturing . (Passenger Vehicle, Commercial Trucks, Off Highway Vehicles, etc.)
• Continuous improvements activities for Quality, Cycle time, Capacity improvements, etc.
• Tooling Design / Maintenance & improvements
• Launch Management

Skills and capabilities (leadership and/or functional):

• Team Player with Positive approach,
• Knowledge of exhaust system parts & its manufacturing processes
• Knowledge on MIG, Resistance Welding Processes, Assembly Processes, Grinding / Automation
• Strong knowledge in Failure modes in process & product design & development with recoveries.
• Good Negotiation Skills,
• Knowledge on New technology & Process development & Launch

Qualifications/ certifications:

• DME or BE with suitable experience.