Site STA Engineer - Electronics

Ford Global Career Site
Dearborn, MI

In this position... 

  • Implement commodity-specific business plans to ensure your suppliers exceed all corporate launch, quality, capacity, warranty metrics, and vehicle delivery
  • Lead cross-functional decisions with Ford & Supplier leadership to drive resolution of open issues
  • Implement actions to ensure zero vehicle losses from suppliers
  • Principal for on-site troubleshooting and corrective actions for emergency supplier situations
  • Growing our manufacturing expertise in electronics manufacturing

 

What you'll do:

  • Drive robust sourcing risk assessments on new or potential electronics suppliers and existing suppliers with new commodities
  • Industrialize new suppliers to Ford, suppliers implementing new technology and or complexity commodities
  • Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs.
  • Support Capacity Purchase team in capacity studies and Capacity uplifts studies, interfacing with suppliers and Ford cross-functional teams. 
  • Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of new program Sourcing (GCST process), identifying Risk Mitigation.
  • Review supplier incremental tooling work plans compliance to the Ford Phased PPAP (Production Part Approval Process) process requirements.  
  • Review and disposition Supplier’s electronic Capacity Analysis Reports (eCAR) for compliance to capacity requirements.
  • Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable.
  • Drive suppliers for Special process compliance, particularly Ford Electronic Manufacturing Requirements (FEMR), with the support of STA Technical Specialists and Subject Matter Experts. 
  • Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health Charts (HCs) compliance, provide Supplier training and guidance as required.
  • Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA, SPC, Gage R&R as required, including readouts to upper-level management.
  • Drive closure of supplier process quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Service Actions. 
  • Drive compliance to all organizational and corporate training requirements and SIM process compliance.
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