Company Description
PackPulse LLC is a veteran-owned company dedicated to providing exceptional field service solutions in the packaging industry. Our mission is to optimize production, ensure product integrity, and enhance the competitive edge of our clients through innovative problem-solving and expert technical support. We prioritize quality, safety, and continuous improvement, aiming to exceed client expectations and build long-term partnerships. Our comprehensive services include training, support, tooling, software, upgrades, and parts to help businesses achieve their packaging goals effectively and sustainably.
Maintenance Technician – Packaging/ Snack foods industry ***2nd Shift Only****
Overview - Edison NJ Area and surrounding
The Maintenance Technician supports a fast‑paced snack‑food manufacturing and packaging environment by ensuring equipment reliability, minimizing downtime, and maintaining compliance with food‑safety standards. This role combines mechanical, electrical, and troubleshooting expertise to keep production lines running efficiently across processing, seasoning, conveying, and packaging operations.
Key Responsibilities
🛠 Equipment Maintenance & Repair
- Perform preventive, predictive, and corrective maintenance on packaging machinery such as vertical form‑fill‑seal (VFFS) systems, flow wrappers, cartoners, case packers, sealers, and checkweighers.
- Maintain processing and snack‑food equipment including fryers, ovens, extruders, conveyors, seasoning drums, and product handling systems.
- Diagnose mechanical, electrical, pneumatic, and hydraulic issues to restore equipment to safe, efficient operation.
- Troubleshoot PLC‑controlled systems, sensors, motors, drives, and HMIs at a basic to intermediate level.
� Production Support
- Respond quickly to line calls to minimize downtime and maintain production throughput.
- Collaborate with machine operators and supervisors to identify recurring issues and implement long‑term solutions.
- Assist with equipment changeovers, setups, and adjustments to support product variety and packaging formats.
🧼 Food Safety & Compliance
- Follow all GMPs, sanitation standards, and food‑safety protocols required in snack‑food manufacturing.
- Ensure equipment repairs and modifications meet regulatory and audit requirements (FDA, SQF, BRC, etc.).
- Maintain clean, organized work areas to support a safe and compliant production environment.
🔧 Continuous Improvement
- Participate in root‑cause analysis (RCA) and reliability initiatives to reduce unplanned downtime.
- Recommend and implement improvements to equipment design, maintenance practices, and spare‑parts management.
- Support capital projects, equipment installations, and line upgrades.
Qualifications
Required
- 2–5 years of maintenance experience in manufacturing; food or packaging industry preferred.
- Strong mechanical aptitude with experience in gears, bearings, belts, chains, pneumatics, and hydraulics.
- Working knowledge of industrial electrical systems (motors, sensors, VFDs, basic PLC interaction).
- Ability to read schematics, manuals, and technical drawings.
- Familiarity with CMMS systems and preventive maintenance programs.
Preferred
- Experience with snack‑food processing equipment (fryers, ovens, extruders, seasoning systems).
- Background in high‑speed packaging lines and automated material handling.
- Certifications such as Industrial Maintenance Technician, Mechatronics, or related trade credentials.
- Welding, fabrication, or machining skills.
What Success Looks Like
- Reduced downtime and improved line efficiency.
- Strong collaboration with production teams.
- Reliable execution of PMs and rapid response to breakdowns.
- Consistent adherence to food‑safety and quality standards.
