Position Summary:
Test the safety of structures, vehicles, or vessels using x-ray, ultrasound, fiber optic or related equipment by performing the following duties.
Essential Duties and Responsibilities:
• Interpret or evaluate test results in accordance with applicable codes, standards, specifications, or procedures.
• Interpret the results of all methods of non-destructive testing (NDT) such as acoustic emission, electromagnetic, leak, liquid penetrant, magnetic particle, neutron radiographic, radiographic, thermal or infrared, ultrasonic, vibration analysis, and visual testing.
• Select, calibrate, or operate equipment used in the non-destructive testing (NDT) of products or materials.
• Examine structures or vehicles such as aircraft, trains, nuclear reactors, bridges, dams, and pipelines using non-destructive testing (NDT) techniques.
• Make radiographic images to detect flaws in objects while leaving objects intact.
• Identify defects in solid materials using ultrasonic testing techniques.
• Prepare reports on non-destructive testing (NDT) results.
• Conduct liquid penetrant tests to locate surface cracks by coating objects with fluorescent dyes, cleaning excess penetrant, and applying developer.
• Document non-destructive testing (NDT) methods, processes, or results.
• Produce images of objects on film using radiographic techniques.
• Visually examine materials, structures, or components using tools and equipment such as endoscopes, closed circuit television systems, and fiber optics for signs of corrosion, metal fatigue, cracks, or other flaws.
• Map the presence of imperfections within objects using sonic measurements.
• Identify defects in concrete or other building materials using thermal or infrared testing.
• Develop or use new non-destructive testing (NDT) methods such as acoustic emission testing, leak testing, and thermal or infrared testing.
• Evaluate material properties using radio astronomy, voltage and amperage measurement, or rheometric flow measurement.
• Perform other duties like crawler inspection and metrology as assigned.
• Metrology Duties
o Sets up and uses Coordinate Measuring Machines (CMM) for the 3D inspection of 3D products and for certification of jigs and fixtures.
o Converts CMM dimensional reports in customer/TPI accepted form.
o Assist quality engineers in performing product audits using CMM.
o Coordinates gage/jigs/fixtures calibrations with quality technicians.
o Support products in both production and prototype phases.
o Maintains inventory of standard measurement tools such as rulers, protractors, gauges, calipers, etc.
o Conducts research on new measurement methods or technologies to improve efficiency and accuracy in measuring processes.
o Develops, implements, and maintains measurement protocols for specific applications.
o Performs other duties and special projects as required.
Education/ Skills/ Experience:
High school diploma and 0 - 2 years of experience in the field or in a related area, or equivalent combination of education and experience.
Training Requirements:
Language Skills
Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. Ability to write routine reports and correspondence. Ability to speak effectively before groups of customers or employees of organization.
Mathematical Skills
Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry. Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations.
Reasoning Skills
Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists. Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
Computer Skills
To perform this job successfully, an individual should have knowledge of Internet software; Manufacturing software; Project Management software; Spreadsheet software and Word Processing software.
Physical Skills and Abilities:
• Ability to be on the factory floor for long periods of time, potentially working across all shifts at times.
• Stamina to work 50+ hours/week to support plant performance.