CVD Engineer

Actalent
Manassas, VA

Job Title: CVD Engineer
Job Description

The CVD Engineer supports advanced semiconductor manufacturing by developing, optimizing, and sustaining Chemical Vapor Deposition (CVD) processes for thin-film deposition in high-aspect-ratio structures. This role focuses on achieving excellent film uniformity, low defectivity, and consistent tool matching across multiple deposition platforms in a high-volume manufacturing environment. The engineer works hands-on with leading CVD tools, collaborates closely with cross-functional teams, and drives continuous improvement to enhance yield, uptime, and overall process performance.

Responsibilities

  • Troubleshoot process and equipment excursions by analyzing SPC trends, tool logs, and metrology data to rapidly restore process stability and yield.
  • Lead troubleshooting of CVD process deviations, chamber hardware issues, and vacuum-related faults using root-cause analysis and statistical methods.
  • Develop, optimize, and sustain CVD thin-film processes used in logic and memory device fabrication, including advanced nodes and 3D NAND structures.
  • Own and manage key process performance metrics such as thickness uniformity, film quality, defect density, and process capability.
  • Support day-to-day fab operations by addressing process excursions, resolving tool alarms, and investigating yield issues.
  • Drive vendor model alignment and implement tool-to-tool matching strategies to ensure consistent performance across multiple platforms.
  • Collaborate closely with Equipment Engineering, Yield Engineering, Integration, and Production teams to solve complex manufacturing challenges.
  • Support new tool installations, qualifications, and transfers from vendors into full production.
  • Analyze SPC data and perform root-cause analysis using statistical and engineering methodologies to improve process robustness.
  • Create, maintain, and update documentation, standard operating procedures (SOPs), and process change records.
  • Lead continuous improvement projects focused on cost reduction, equipment uptime, process robustness, and yield enhancement.
  • Work effectively within a vendor-integrated, high-volume manufacturing fab to meet production and quality targets.
Essential Skills
  • Strong understanding of Chemical Vapor Deposition (CVD) fundamentals, including gas-phase reactions, film growth mechanisms, and chamber chemistry.
  • Expertise in contamination control within CVD chambers and related equipment.
  • Hands-on experience working with Applied Materials, Lam Research, and/or Tokyo Electron (TEL) deposition platforms.
  • 5 plus years of experience in manufacturing engineering or a closely related semiconductor process engineering role.
  • Experience depositing insulation, spacer, or protective films in deep trenches and high-aspect-ratio structures.
  • Knowledge of interactions between process chemistry, hardware configuration, and device performance.
  • Ability to read, interpret, and act on process data, tool logs, and metrology results.
  • Proficiency in analyzing SPC data and applying statistical methods for root-cause analysis.
  • Ability to troubleshoot CVD process deviations, chamber hardware issues, and vacuum-related faults.
  • Comfort working in a vendor-integrated, high-volume semiconductor manufacturing fab.
Additional Skills & Qualifications
  • Strong problem-solving skills with a structured approach to root-cause analysis and continuous improvement.
  • Ability to collaborate effectively with cross-functional teams including Equipment Engineering, Yield Engineering, Integration, and Production.
  • Clear and concise communication skills for documenting processes, writing SOPs, and presenting findings.
  • Comfort with data-driven decision-making and the use of engineering methodologies to optimize processes.
  • Interest in working with cutting-edge equipment and leveraging advancements in AI, automation, and data analysis.
  • Motivation to grow within a fast-paced, innovation-focused semiconductor environment, with openness to ongoing training and mentorship.
Work Environment

The role is based in a high-volume semiconductor fabrication facility with a clean room environment designed for safety, efficiency, and high-quality manufacturing. You will work directly with advanced CVD deposition tools from major vendors and interact regularly with automation, metrology, and data analysis systems. The position follows compressed shift schedules that include 12-hour shifts: (1) Sunday to Tuesday and every other Wednesday from 7:00 a.m. to 7:00 p.m. ('Front Half'); (2) Tuesday to Saturday and every other Wednesday from 7:00 a.m. to 7:00 p.m.; (3) Sunday to Tuesday and every other Wednesday from 7:00 p.m. to 7:00 a.m.; and (4) Tuesday to Saturday and every other Wednesday from 7:00 p.m. to 7:00 a.m. You will work as part of supportive, multi-functional teams in a culture that values safety, quality, innovation, and continuous improvement. The environment emphasizes collaboration, career growth, and impactful work on semiconductor components that serve customers worldwide, supported by competitive benefits and flexible scheduling options appropriate to a clean room manufacturing setting.

Job Type & Location

This is a Contract to Hire position based out of Manassas, VA.

Pay and Benefits

The pay range for this position is $75.00 - $85.00/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following:
Medical, dental & vision
Critical Illness, Accident, and Hospital
401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available
Life Insurance (Voluntary Life & AD&D for the employee and dependents)
Short and long-term disability
Health Spending Account (HSA)
Transportation benefits
Employee Assistance Program
Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a fully onsite position in Manassas,VA.

Application Deadline

This position is anticipated to close on May 6, 2026.

Diversity, Equity & Inclusion

At Actalent, diversity and inclusion are a bridge towards the equity and success of our people. DE&I is embedded into our culture through:

  • Hiring diverse talent
  • Maintaining an inclusive environment through persistent self-reflection
  • Building a culture of care, engagement, and recognition with clear outcomes
  • Ensuring growth opportunities for our people

Actalent is an equal opportunity employer.

About Actalent

Actalent is a global leader in engineering and sciences services. For more than 40 years, we’ve helped visionary companies advance their goals. Headquartered in the United States, our teams span 150 offices across North America, EMEA, and APAC—with four delivery centers in India led by 1,000+ extraordinary employees who connect their passion with purpose every day.

Our Bangalore, Hyderabad, Pune, and Chennai delivery centers are hubs of engineering expertise, with core capabilities in mechanical and electrical engineering, systems and software, and manufacturing engineering. Our teams deliver work across multiple industries including transportation, consumer and industrial products, and life sciences. We serve more than 4,500 clients, including many Fortune 500 brands. Learn more about how we can work together at actalentservices.com.

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