Position Overview
The Controls Engineer serves as a technical resource for both skilled trades and production teams, supporting new and existing manufacturing equipment. This role is responsible for troubleshooting controls-related issues, implementing continuous improvement initiatives, maintaining production throughput, and providing advanced technical support for automated systems. The engineer will work closely with cross-functional teams to resolve complex equipment failures and optimize manufacturing processes.
Key Responsibilities
- Provide production line support for controls logic, PLC programming, and NC programming using Siemens-based hardware platforms.
- Design, develop, and implement control systems for industrial equipment and automated manufacturing processes.
- Develop, modify, and support PLC, CNC, and HMI hardware and software systems.
- Configure and integrate sensors, actuators, and other automation components.
- Perform system testing, troubleshooting, debugging, and validation to ensure optimal equipment performance.
- Collaborate with mechanical, electrical, and manufacturing engineering teams to implement control solutions.
- Maintain and update control system documentation, including wiring diagrams, schematics, and program logic.
- Ensure compliance with safety standards, industry regulations, and company policies.
- Provide technical guidance, training, and support to maintenance and operations personnel.
- Support emergency maintenance teams in resolving unplanned equipment downtime and process issues.
- Participate in continuous improvement projects focused on achieving operational KPIs.
- Troubleshoot and maintain automated manufacturing systems, robotics, and production equipment.
- Modify and support KUKA robot positions and logic as required.
Required Skills & Qualifications
- Strong verbal and written communication skills.
- Excellent analytical, troubleshooting, and problem-solving abilities.
- Ability to work independently and manage multiple projects simultaneously.
- Proficiency in PLC programming, preferably Siemens platforms.
- Experience with HMI systems and industrial communication protocols such as:
- Ethernet/IP
- Modbus
- Profibus
- Strong understanding of electrical schematics, instrumentation, and control systems theory.
- Experience troubleshooting and maintaining automated manufacturing systems.
- Familiarity with industrial automation standards and safety regulations.
- Willingness and ability to modify KUKA robot positions and programs when required.
- Proficiency with PC hardware and standard commercial software applications.
Preferred Qualifications
- Experience with CAD software.
- Knowledge of Microsoft Office applications.
- Prior experience in automotive manufacturing or industrial automation environments.
Education & Experience
- Bachelor's degree in Electrical Engineering, Control Systems Engineering, or a related engineering discipline.
- 5–7 years of experience in Controls Engineering, Industrial Automation, or a related field.
Key Technologies
- Siemens PLCs
- CNC Controls
- HMI Systems
- KUKA Robotics
- Ethernet/IP
- Modbus
- Profibus
- Industrial Automation Systems
- Electrical Controls & Instrumentation