Automation and Controls Engineer

Insight Global
Bastrop, TX

Basic Qualifications:

  • Bachelor’s degree in Engineering, Physics, or Computer Science
  • 5+ years of experience in industrial or factory automation design and implementation
  • Experience having seen automation from concept to mass manufacturing


Preferred Skills & Experience:

  • Ability to engineer creative, new approaches to problems while adhering to ANSI/RIA15.06/OSHA safety requirements to keep a factory safe
  • Experience with Electromechanical systems
  • Electrical sizing of motors, cables, circuit protection, VFD’s, motor starters, various other motion systems
  • Design of fail-safe electrical circuits using both safety logic controllers and safety-rated relays
  • Hands-on experience troubleshooting industrial electrical systems using tools like multimeters, oscilloscopes, EMI probes
  • Proficiency in understanding and creating electrical schematics and single line diagrams (EPLAN preferred)
  • Field bus networks, serial communication, and Ethernet communication
  • Hands-on experience designing and commissioning high quality electrical panels and electro-mechanical systems with appropriate safety considerations in mind
  • Knowledge of NEC, NFPA, UL508A codes with ability to ensure compliance with control system safety standards
  • PLC programming, preferably Beckhoff TwinCAT structured text programming
  • Programming and implementing machine safety software through the use of safety PLC’s
  • HMI, SCADA, IoT (MQTT, OPC-UA), Ignition systems with focus on user friendly navigation and machine health monitoring and control
  • Field Bus Networking protocols, preferably EtherCAT, Profinet, Profisafe, Ethernet/IP
  • Robotics programming, preferably ABB


Responsibilities:

  • Design, develop, and manage automation projects - this includes initial factory ideation, machine commissioning, proof of rate capability, and eventual hand-off to operational teams
  • Architect, write, and debug PLC code with an emphasis on generating code that is organized, structured, documented, maintainable, and reusable for high-volume manufacturing applications
  • Keep our factory safe and reliable by implementing ANSI/RIA15.06/OSHA compliant systems for robots, gantries, conveyors, and other manufacturing equipment
  • Generate aesthetically simple HMI screens to make complex machines easy to understand, operate, and troubleshoot
  • Design electrical systems compliant to NEC, NFPA, & UL508A regulations
  • Stay organized by creating schedules and budgets, and then motivate the team to achieve them
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