Senior Process Engineer

Job Summary:

Senior Plastics Processing Engineer will lead the development, optimization, and troubleshooting of plastic manufacturing processes. This role focuses on improving production efficiency, ensuring product quality, managing a small team of engineers and technicians, and supporting the launch of new products and tooling. The ideal candidate will have in-depth experience with injection molding, material selection, and process validation aligned with ISO requirements for medical devices.

Key Responsibilities:

• Lead the design, development, and optimization of plastic processing methods, primarily in [injection molding / extrusion / blow molding / thermoforming].
• Evaluate and implement new tooling, materials, equipment, and processes to improve product quality and manufacturing efficiency.
• Utilize scientific molding principles and DOE (Design of Experiments) for process development and problem-solving.
• Manage and develop a team of process engineers and technicians, setting goals, providing coaching, conducting performance reviews, and fostering professional growth.
• Develop and maintain robust process documentation, including work instructions, validation protocols, and standard operating procedures.
• Train and mentor junior engineers and technicians in processing techniques and best practices.
• Stay up to date on the latest plastics technologies, materials, and industry trends to recommend improvements.
• Support continuous improvement initiatives (Lean, Six Sigma, etc.) across the plant.
• Ensure all processes comply with company policies, safety standards, and regulatory requirements (e.g., ISO, FDA, etc.).

Qualifications:

• Bachelor’s degree in Plastics Engineering.
• 5+ years of experience in plastics processing, with a strong background in injection molding.
• Proven track record of process improvement and successful implementation of new materials or equipment.
• Demonstrated leadership and team management experience.
• Deep understanding of engineered polymer materials and behavior under processing conditions.
• Experience with simulation software (e.g., Moldflow, SolidWorks Plastics) is a plus.
• Strong analytical, troubleshooting, and project management skills.
• Excellent communication and leadership abilities.
• Knowledge of regulatory and quality systems (e.g., ISO 13485, GMP, FDA) as applicable to the industry.

Preferred Certifications:

• RJG Master Molder or equivalent training
• Six Sigma Green/Black Belt
• Scientific Molding Certification