Senior Mechanical Engineer

Job Title: Senior Mechanical Engineer

Job Description

Lead the mechanical design and development of complex electromechanical products from concept through production launch. Design and develop mechanisms, structures, test fixtures, and full machine or system-level solutions. Manage multiple concurrent engineering projects while meeting technical requirements, cost targets, and schedules. Own the full product development lifecycle including research, concept generation, design, build, test, analysis, and optimization.

Responsibilities

• Create and maintain CAD models, assemblies, mechanical drawings, and BOMs using GD&T best practices.
• Perform and interpret FEA to validate structural, thermal, and mechanical performance.
• Drive design for manufacturability, assembly, reliability, and cost across appropriate manufacturing processes.
• Plan and execute verification and validation testing, including fixture design, data acquisition, analysis, and documentation.
• Collaborate closely with electrical, firmware, and software teams to define mechanical interfaces and system architecture.
• Partner with manufacturing, supply chain, marketing, and service teams to develop specifications and resolve design tradeoffs.
• Work directly with vendors and suppliers on component selection, fabrication, and integration.
• Generate and manage ECOs and other engineering change documentation.
• Identify technical risks and drive mitigation strategies throughout development.
• Mentor and coach junior engineers on mechanical design principles, CAD usage, and engineering best practices.

Essential Skills

• Design and mechanical engineering expertise.
• Proficiency in SolidWorks and FEA tools.
• Experience in machine design, including mechanisms, structures, kinematics, drives, sensors, and component packaging.
• Strong understanding of GD&T, mechanical drawings, BOMs, and engineering change processes.
• Knowledge of manufacturing processes such as machining, sheet metal, casting, injection molding, 3D printing, and assembly methods.
• Experience applying design for manufacturability and design for cost principles.
• Ability to develop new design concepts based on customer feedback, requirements, and pain points.
• Hands-on experience with design verification and testing, including data analysis and reporting.

Additional Skills & Qualifications

• Bachelor’s or Master’s degree in Mechanical Engineering or Mechatronics.
• 8+ years of experience designing, developing, and launching complex electromechanical products.
• Working knowledge of electrical, firmware, and software disciplines sufficient for cross-functional product development.
• Experience working within a formal product development or stage-gate process.
• Strong attention to detail, organization, communication, and collaboration skills.
• Demonstrated ability to mentor and guide less experienced engineers.

Work Environment

Onsite R&D Engineering Environment working on premier product lines, primarily focusing on low force applications. The team consists of over 40 engineers, providing opportunities for growth and development.

This is a Permanent position based out of Norwood, MA.

The pay range for this position is $115000.00 - $130000.00/yr.

- 401k- Dental- Vision- Medical

This is a fully onsite position in Norwood,MA.

This position is anticipated to close on Apr 17, 2026.

Diversity, Equity & Inclusion

At Actalent, diversity and inclusion are a bridge towards the equity and success of our people. DE&I is embedded into our culture through:

• Hiring diverse talent
• Maintaining an inclusive environment through persistent self-reflection
• Building a culture of care, engagement, and recognition with clear outcomes
• Ensuring growth opportunities for our people

Actalent is an equal opportunity employer.

About Actalent

Actalent is a global leader in engineering and sciences services. For more than 40 years, we’ve helped visionary companies advance their goals. Headquartered in the United States, our teams span 150 offices across North America, EMEA, and APAC—with four delivery centers in India led by 1,000+ extraordinary employees who connect their passion with purpose every day.

Our Bangalore, Hyderabad, Pune, and Chennai delivery centers are hubs of engineering expertise, with core capabilities in mechanical and electrical engineering, systems and software, and manufacturing engineering. Our teams deliver work across multiple industries including transportation, consumer and industrial products, and life sciences. We serve more than 4,500 clients, including many Fortune 500 brands. Learn more about how we can work together at actalentservices.com.