Job Title: Design Engineer 4
Location: Onsite – Hodges, SC
Contract duration: 12 months with potential to extend or convert
Job Summary
We are seeking a highly skilled Design Engineer with strong foundry tooling experience to support the design, development, and optimization of casting tooling in a production environment. This role focuses on designing pattern tooling using CAD software, improving casting quality, and reducing lead times through simulation and process optimization. The ideal candidate brings hands-on experience with foundry processes (no-bake and cold box), advanced modeling capabilities, and the ability to collaborate across engineering, manufacturing, and shop floor teams.
Responsibilities:
- Design and develop foundry tooling, including patterns and core boxes, using CAD software (Creo preferred)
- Support RFQ processes for tooling and contribute to cost and timeline estimation
- Analyze and resolve casting defects, including scrap reduction and re-gating strategies
- Perform casting simulations (SolidCast preferred) to optimize tooling and process flow
- Collaborate with engineers, tool designers, pattern makers, and manufacturing teams to ensure effective tool builds
- Interpret machining prints and apply geometric tolerancing principles to designs
- Apply best practices for no-bake and cold box molding processes
- Provide direction to suppliers and support tooling build projects
- Continuously improve tooling quality, performance, and production efficiency
Required Qualifications
- Associate’s or Bachelor’s degree in Engineering or a related field
- Minimum of 5+ years of relevant experience in foundry engineering and tooling design
- Strong experience with foundry processes (no-bake and/or cold box)
- Proficiency in CAD software (Creo highly preferred)
- Experience with casting simulation tools (SolidCast preferred)
- Strong understanding of pattern design, parting lines, offsets, clearances, and tooling layouts
- Ability to read machining drawings and understand geometric tolerances
- Strong problem-solving, communication, and collaboration skills
- Ability to work independently and in a fast-paced production environment
Preferred Qualifications
- CNC machining knowledge
- Experience working directly with tooling suppliers and shop floor teams
Screening questions:
Do you now or in the future require sponsorship (e.g. H-1B)? Y/N
EEO and ADA Statement:
Consulting Solutions and its family of companies is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity or expression, pregnancy, age, national origin, disability status, genetic information, protected veteran status, or any other characteristic protected by law.
If you are a person with a disability needing assistance with the application or at any point in the hiring process, please contact us at:
requests@consultingsolutions.com
