R&D Engineer, Polymer Binder

Howmet Aerospace
Morristown, TN

The Polymer Binder Engineer is a position within our Howmet R&D team, located in Morristown, TN.  This role is responsible for a combination of development and support for Howmet’s core manufacturing facilities.  

Primary Responsibilities

  • Develop new materials and processes for ceramic core manufacturing to support Howmet’s investment casting plants
  • Refine existing materials and processes to improve yield and reduce cost while maintaining customer quality
  • Evaluate and help solve problems in the batching of materials, forming of green cores, and firing of ceramic cores
  • Characterize the interactions between organic/polymeric binders and ceramic materials during batching, molding, and de-bind with a focus on improving consistency and yield
  • Work collaboratively with equipment manufacturers to understand and tailor the equipment (such as injection molding machines) used to make cores
  • Maintain a close relationship with raw material suppliers to support improvements to current materials and processes, and to facilitate material replacements when necessary
  • Lead the concurrent engineering, process development, and new part introduction for advanced Aero and IGT cores
  • Advance Howmet’s technical capability in investment casting and ability to support advanced OEM part designs
  • Provide support to casting and core manufacturing operations worldwide as required
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