Composite Technician

First Search Inc.
Bloomfield, CT

Our client, LiquidPiston is transforming aerospace propulsion with its breakthrough rotary engine technology. As we expand into fixed-wing UAV and aircraft applications, we’re building a world-class manufacturing team to deliver advanced aerospace components with precision and performance in mind. Join us in pioneering the future of flight.

Position Overview

They're seeking a Composite Manufacturing Specialist/Technician to lead the hands-on fabrication of carbon fiber, Kevlar, and epoxy components for fixed-wing UAVs and aircraft. The ideal candidate will be highly skilled in composite layup and mold-making, with an eye for craftsmanship and a passion for high-performance materials. This role involves working closely with engineers to develop a dedicated composite manufacturing space, processes, and prototypes—turning ideas into flight-ready parts.

Key Responsibilities

  • Fabricate high-quality composite components (e.g., wings, fairings, and other structural elements) using carbon fiber, Kevlar, and epoxy systems
  • Design and build molds for composite layups, including plug construction, tool prep, and vacuum bagging
  • Comfortable with hand lay-up, vacuum bagging, Resin Transfer Molding (RTM), autoclave modeling, and compression molding techniques.
  • Collaborate with engineering staff to develop manufacturing workflows, workspaces, and specialized tools
  • Perform field repairs, composite part modifications, and rapid design iterations
  • Ensure a clean, safe, and organized shop environment with a focus on consistent, top-tier fabrication quality
  • Maintain documentation for fabrication processes, material usage, and design changes

Qualifications

  • Proven hands-on experience in composite fabrication—ideally from aerospace, marine, motor sports, or performance product sectors
  • Strong portfolio showcasing past projects and physical components (photos required)
  • Skilled in mold-making, layup, vacuum bagging, and finishing techniques
  • High attention to detail with a commitment to producing both mechanically sound aesthetically pleasing parts
  • Self-driven, reliable, and focused on quality and committed to deadlines
  • Excellent organization, cleanliness, and shop discipline are essential

Preferred Skills

  • Experience with FEA (Finite Element Analysis) and structural optimization of composite components
  • Comfort with CNC machining, hand tools, and general shop equipment
  • Familiarity with small aircraft or UAV structures and aerodynamic design principles
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