Automation Technician

Intellectt Inc
Libertyville, IL

Position Summary

We are seeking a skilled Automation Technician – ASRS / AMR Systems to support the installation, operation, maintenance, and troubleshooting of advanced automated material handling systems, including Automated Storage & Retrieval Systems (ASRS) and Autonomous Mobile Robots (AMRs). This role is responsible for maximizing system uptime, supporting production operations, and performing preventive and corrective maintenance in a highly automated manufacturing environment.


Key Responsibilities

System Operations & Support

  • Monitor daily operation of ASRS and AMR systems to ensure safe and efficient material flow.
  • Respond promptly to alarms, faults, and system stoppages to minimize downtime.
  • Support production teams by ensuring automation systems meet throughput and uptime goals.

Maintenance & Troubleshooting

  • Perform preventive and corrective maintenance on ASRS cranes, conveyors, shuttles, lifts, and AMRs.
  • Diagnose and troubleshoot electrical, mechanical, and controls-related issues involving:
  • PLCs (Allen-Bradley, Siemens, or similar)
  • Sensors, photoeyes, RFID, and vision systems
  • Drives, motors, and industrial communication networks
  • Replace worn or damaged components to maintain system reliability.

Automation Systems Support

  • Assist engineering teams with commissioning, installation, and startup of ASRS and AMR systems.
  • Support integration of AMRs with warehouse and manufacturing systems.
  • Collaborate with WMS/WCS teams to resolve system interface issues.

Continuous Improvement

  • Identify recurring failures and participate in root cause analysis.
  • Implement corrective actions to improve equipment reliability and performance.
  • Provide feedback for system and process enhancements.

Documentation & Compliance

  • Maintain maintenance records, PM logs, and troubleshooting documentation.
  • Ensure compliance with safety standards, company policies, and regulatory requirements.
  • Support development of SOPs, work instructions, and training materials.

Cross-Functional Collaboration

  • Coordinate with Engineering, IT, Operations, and external vendors for issue resolution.
  • Support vendor technicians during upgrades, preventive maintenance, and troubleshooting activities.


Required Qualifications

  • Associate degree or technical certification in Automation, Mechatronics, Electrical, Robotics, or related field; or equivalent hands-on experience.
  • 3–7 years of experience in industrial automation, maintenance, or material handling systems.
  • Hands-on experience with:
  • ASRS systems (cranes, shuttles, conveyors, lifts)
  • AMRs / AGVs
  • PLC troubleshooting (Allen-Bradley / Siemens preferred)
  • Strong understanding of:
  • Electrical systems (24VDC, 480VAC)
  • Sensors, actuators, and industrial controls
  • Ability to read electrical schematics and mechanical drawings.


Preferred Qualifications

  • Experience with WMS/WCS systems and automation integration.
  • Familiarity with RFID, barcode scanning, and vision systems.
  • Basic PLC logic or HMI troubleshooting experience.
  • Experience in high-volume or regulated manufacturing environments (medical device preferred).
  • Background working with automation integrators or OEM systems.

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